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尊敬的用戶您好:
感謝您選用自動(dòng)打捆機(jī)。
我公司生產(chǎn)制造:KJZ70/50型、KJZ100/60型、KJZ120/80型和KJQ壓力打捆機(jī)以及KJQ雙頭全自動(dòng)打捆機(jī)。
自動(dòng)打捆機(jī)是我公司在設(shè)備基礎(chǔ)上結(jié)合國內(nèi)行業(yè)需要,經(jīng)過多次研究改進(jìn)生產(chǎn)制造而成的產(chǎn)品,其性能更、特點(diǎn)更、操作更方便。
產(chǎn)品適用于瓦楞紙板、紙箱、印刷品、大宗郵件、服裝食品業(yè)的物品捆扎。
為了讓您方便了解和正確使用本機(jī)械,就產(chǎn)品的性能、操作、維護(hù)保養(yǎng)以及故障排除等方面的知識(shí),我們編寫了“使用說明書”,雖然設(shè)備在出廠前均已做過各項(xiàng)整備,但設(shè)備平時(shí)的維護(hù)保養(yǎng)、正確的操作對(duì)于設(shè)備的性能至關(guān)重要,希望您認(rèn)真詳讀說明書,讓它成為您的好幫手。
Hello Dear User:
Thank you very much use my company production " automatic binding machine." Our company specializes in KJZ70/40, KJZ100/60, KJZ120/100-type balers, after several years of improvement, advanced product performance, quality and stability.
This product is suitable for packaging board, printed matter, bulk mail, clothing, food, wood products and other items tied knot.
Our aim: Quality first, reputation first, service better, to make you easy to understand and properly use the machinery, the product performance, safe operation, maintenance and troubleshooting knowledge, do the following instructions.
一、規(guī)格
(KJZ70/50) 型(KJZ100/60) 型
技術(shù)參數(shù):(mm)技術(shù)參數(shù):(mm)
大打捆尺寸:700×500大打捆尺寸:1000×600 小打捆尺寸:150×80小打捆尺寸:200×160 臺(tái)面:240臺(tái)面:320
打捆速度:1.2秒/結(jié)打捆速度:1.2秒/結(jié)
捆繩型號(hào):PE28#結(jié)束帶捆繩型號(hào):PE28#結(jié)束帶電機(jī)功率:370W電機(jī)功率:550W
電機(jī)電源:單相220V電機(jī)電源:單相220V
外形尺寸:1300×950×1500 外形尺寸:1550×1160×1620
機(jī)器凈重/毛重:160kg機(jī) 器 凈 重 / 毛 重 :210kg KJZ120/80型及壓力式打捆機(jī)、雙頭全自動(dòng)打捆機(jī)需提前定做附注:上列尺寸及規(guī)格僅供參考,如有變更,恕不另行通知。
二、操作:
●使用本機(jī)械要遠(yuǎn)離火源,保持場地寬敞,地面平整。
●本機(jī)械采用的是單相異步電動(dòng)機(jī),使用前請務(wù)必把地線接好,接頭不能裸露,電器出現(xiàn)故障請人員維修。
●正常工作時(shí),除工作臺(tái)前其他方位不可有人靠近、探身。
●機(jī)械工作時(shí)嚴(yán)禁用手觸摸運(yùn)轉(zhuǎn)部位,拆卸或更換組件時(shí)停機(jī)進(jìn)行,工作完后要關(guān)掉電源開關(guān),嚴(yán)禁設(shè)備空轉(zhuǎn)運(yùn)行。
●熟讀說明書,遵守操作規(guī)程,堅(jiān)持維護(hù)保養(yǎng)。TWO:Safety operation:
●The use of the machinery to keep away from the fire source, spacious venue, ground leveling.
●This machine is used in single-phase asynchronous motor, please use the former to the grounding wire connected, joint can not be exposed, the electrical failure must ask professional repair.
●Normal working hours, walking is objects, in addition to working in other directions can not be someone close to lean.
●Mechanical work is prohibited to touch the operating position, remove or replace the component must stop, after work to be sure to turn off the power switch, is strictly prohibited equipment idle running.
●Read the instructions, compliance with the rules, adhere to maintenance.
三、機(jī)械操作規(guī)程
(一)操作前檢查:
1、確認(rèn)線繩是否按順序穿好,檢查線繩是否在滑動(dòng)輪內(nèi)。
2、檢查夾線旋扭內(nèi)是否有殘屑,旋扭上方孔內(nèi)殘屑要用鐵絲除凈。(要除凈)
3、確認(rèn)切線刀是否鋒利(斷線不留毛頭)。
4、檢查各部位螺絲是否有松動(dòng)現(xiàn)象。
5、注油處要注油,并保持干凈,機(jī)械潤滑使用壽命。機(jī)械放置是否平穩(wěn)(不能三角著地),機(jī)械不穩(wěn)容易出現(xiàn)故障。
(二)操作程序 1、按下電源開關(guān)“ON”電機(jī)運(yùn)轉(zhuǎn),把所困物品放在工作臺(tái)上,緊靠擋桿,用手壓住
使其位置不致移動(dòng)。 2、踩腳踏板(開關(guān))到底,隨即松開。
3、打捆動(dòng)作完成(咔嚓聲)后搬捆,搬捆時(shí)注意稍前送再搬起,不要直接拉拽。
4、每次工作完畢要隨機(jī)關(guān)閉電源開關(guān),避免電機(jī)長時(shí)空轉(zhuǎn)。(電控機(jī)型有電機(jī)保護(hù)功能,電機(jī)空轉(zhuǎn)1分鐘,電機(jī)自動(dòng)停止,再啟動(dòng)時(shí)要用腳踩一下腳踏開關(guān),電機(jī)才能正常工作。)
Three:Mechanical operation and matters needing attention
(一)Examination before operation:
1、Confirm the cord is sequentially dressed, examine the line is in the sliding wheel. 2、Check the line clamping knob is debris, twist the top hole debris with wire net
addition to. ( to thoroughly cleanse )
3、Confirmed tangent whether sharp knife ( disconnection leave no feather ). 4、Check all parts of the screw is loose.
5、Oil place to oil, and keep it clean, ensure mechanical lubricating oil to ensure that the service life. Mechanical place whether smooth (not triangle landing), mechanical instability prone to failure.
(二) Operation procedure:
1、Press the power switch "ON" motor running, trapped items ON the workbench, close to the stop lever, by hand press make its position does not move.
2、Step on the foot pedal (switch) to the end, then loosen.
3、Bundling finish (kacha sound) move bundle after, when a move bundle attention before send to move on, don't pull directly.
4、Every time after work to random turn off the power switch, avoid electric captain turn time and space. (electric control model with the electric motor protection function, the motor idling 1 minute, the motor automatically stop, start again with a foot pedal switch, motor to work properly.)
四、注意事項(xiàng)
1、該設(shè)備使用打捆機(jī)線繩(PE28#)。
2、設(shè)備要堅(jiān)持每日清潔保養(yǎng)一次。
3、堅(jiān)持每天加油一次,黃油處每月一次。
4、堅(jiān)持每月清洗機(jī)頭各部位(清洗方法:先用汽油沖洗停滯鐘左右,再加上機(jī)油),清洗機(jī)頭在冬季之前要做。
5、操作時(shí)間久了,要注意檢查各部位螺絲是否松動(dòng)。
6、避免設(shè)備空轉(zhuǎn)。
7、開機(jī)狀態(tài)避免不捆物,空踩腳踏。
8、打捆時(shí)是等捆結(jié)完成后搬走,搬捆時(shí)不可強(qiáng)拽。
9、如果打捆時(shí)繩扣掛在機(jī)械內(nèi),要先關(guān)閉電機(jī),用手將繩扣取出,再搬動(dòng)物捆。
10、每次重新接線要注意穿線順序,同時(shí)注意線不能從轉(zhuǎn)輪處掉槽。
11、可調(diào)部位螺絲在沒有人員指導(dǎo)的情況下,不可隨意擅自調(diào)動(dòng)。
12、日常工作時(shí)注意壓線扣處的殘屑及時(shí),否則影響設(shè)備正常使用。
13、設(shè)備使用一段時(shí)間要調(diào)整鏈條松緊。
Four notes:
1、The equipment must be used for bundling machine dedicated line ( PE28# ). 2、Equipment must adhere to the daily cleaning and maintenance time.
3、Insist that every come on time, butter place once a month.
4、Adherence to monthly cleaning head part line with ( cleaning method: first gasoline washing stalled for ten minutes, then sprayed oil ), this must be done before the winter.
5、Operating time is long, attention should be paid to check each part whether screw loose. 6、 Avoid equipment idle.
7、Startup state avoid don't bundle of content, empty on foot.
8、bundling must be tied knot, after the completion of move, move bundle can not be dragged.
9、If the bundling rope buckle when in mechanical, first off the motor, hand rope buckle removal, then moving animal bundle.
10、Each to volatile line wear line order, at the same time attention line from rotary wheels off slot.
11、Adjustable position screw in the absence of professional guidance, can not be arbitrarily mobilize.
12、Daily work when the attention of pressing line buckle the debris removed, or affect the normal operation of the equipment
13、Equipment used for a period of time to adjust the tension of chain.
五、穿線繩(參照封頁)
如圖所示1、將裝線盒固定好,取出繩卷解開繩頭,放入裝繩盒內(nèi),手拿繩頭從裝繩
盒上方圓孔向上竄出。
Five: follow-rope
Shown in Figure 1、 The junction box will be installed and fixed, remove the rope untied rope roll, loaded into the rope box, holding rope from the rope box mounted above the hole sprang up.
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2、從壓線架底部圓孔內(nèi)通過。3、再向上通過緊張彈簧后兩加片中間軸孔中竄出。
4、將繩頭在滾軸內(nèi)側(cè)向。5、鏈輪軸中心孔穿入,在軸側(cè)孔。
6、拉出繩頭。7、將線繩在滾軸外側(cè)向下至滾輪。
8、內(nèi)側(cè),然后到彈線桿。9、滾輪內(nèi)側(cè)再反回繞線架彎處滾輪。
10、再將繩頭從繞線架端頭線管。11、到機(jī)頭前端壓線旋鈕。
12、繩頭從底部繞回180度拉緊即可。
(手推彈簧壓把將繩頭拉緊,見封底圖,然后手推割線刀將繩頭割斷,見封底圖) 2、 From the bottom hole pressure within the through-line stand。
3、 After the spring tension and then up through two additional pieces in the middle of the shaft hole sprang。
4、The rope inside the roller to the head 。
5、in the roller chain to the axle inside the center hole penetration, pull the rope shaft hole。
6、Pull the rope head 。
7、 the cord down the outside of the roller wheel。8、 to the inside, and then to the interference 。
9、wheel anti-stick inside and then winding back bend wheel frame 。10、 then the rope ends from the winding wire rack 。
11 、to the head end pressure pipe line from the bottom of the knob。12、is wrapped around the back to tighten to 180 degrees.
(Spring pressure to push the rope taut, see back cover map, and then push the secant knife will cut the rope, see back cover map)
六、 線繩張力調(diào)整:
設(shè)備出廠時(shí)做了基本調(diào)整。根據(jù)所打物件大小可再進(jìn)行調(diào)整: 1、首先觀察彈線桿前端與工作臺(tái)的位置。正常狀況時(shí)彈線桿前端所停位置是在工作
臺(tái)的上下5厘米范圍。所捆物件較大時(shí),彈線桿所停的位置要高于工作臺(tái)面,反之要低于工作臺(tái)面。
2、彈線桿調(diào)緊程度:能干涉棒自身自然彈起,稍有點(diǎn)彈力即可。
3、線繩的張力調(diào)整見五:接續(xù)線(圖1),當(dāng)所捆物件較大時(shí),可稍放松圖1中3蝴蝶螺母;反之稍緊蝴蝶螺母。
Six、 cord tension adjustment:
Equipment, the factory made a general adjustment. Depending on the size of the
object can then play adjustment:
1 、 When the cord to complete the wiring process, the hand holding the pressure below the frame line cord, let go about 20 cm down to observe the interference stick rebound position, the right back position in the bottom of the table should be about 5 cm.
2、 play pole adjustable: can guarantee interference stick their natural bounce, a little stretch.
3 、 cord tension adjustment see five: in place of line (figure 1), when the bundle of objects is bigger, can be a little relaxation in figure 1-3 butterfly nut; Whereas the butterfly nut.
七、保養(yǎng)維護(hù):
機(jī)械設(shè)備使用壽命長短取決于保養(yǎng)與維護(hù)工作,堅(jiān)持做好保養(yǎng)維護(hù)工作非常。1、堅(jiān)持每天使用設(shè)備前,在運(yùn)轉(zhuǎn)部位(除離片部位、加線旋鈕處)滑動(dòng)軸部位
加潤滑油2-3滴。 2、每兩個(gè)月要對(duì)油孔加黃油一次。
3、經(jīng)常觀察螺絲部位是否松動(dòng)。
4、做好設(shè)備特別是機(jī)頭部位的清潔工作。
5、夾線旋鈕、鳥嘴處不可有殘屑。
6、每三個(gè)月檢查繞線架制動(dòng)部位一次,調(diào)整(加緊)制動(dòng)狀態(tài)。
If the bit is too high then transferred back pressed up spring, loosen the other hand, under normal circumstances must bear some of the tension of small objects. 2: Stick to tighten the level of intervention: intervention to ensure their own natural stick bounce, you can stretch a little bit. Eight: maintenance:
Life depends on maintenance of machinery and equipment and maintenance work, persisted in doing maintenance work is necessary.
1、 You must use the equipment every day before the operation site (except for off- chip parts, plus line knobs) 2-3 slider parts of lubricating drops.
2、every two months to add butter to the hole again. 3、The site is frequently observed screw loose.
4、 good equipment, especially parts of the cleaning head. 5、 Clamp knob can not have debris at the beak.
6、 Check the wound every three months time frame brake parts, adjusted (stepped up) braking.
八、故障與排除:
故障內(nèi)容 Fault content | 可能原因 Possible Cause | 解決方法 Solution |
| 1.使用線繩不標(biāo)準(zhǔn) 2.鳥嘴與推線刀有間隙 3.鳥嘴過早張開夾不住線 4.鳥嘴與推線刀壓板上下配合不好1.Use the standard cord is not 2.Nib and push the wire cutter With clearance 3. Unable to open folder beak- line early 4. Nib and push the knife plate up and down with bad lines | 1.換標(biāo)準(zhǔn)繩 |
| 2.調(diào)整間隙 |
打結(jié)不良或不打結(jié)Bad tie Or tie | 3.調(diào)整C50 4.調(diào)整K49 1.For standard rope |
| 2.Adjust gap |
| 3.Adjust C50 |
| 4.Adjust K49 |
斷線Break | 1. 壓線架張力彈簧大 2. 接續(xù)線不對(duì) 3. 鳥嘴與推線刀上下調(diào)整不適 4. 鳥嘴與推線刀有毛邊1.Tension spring pressure wire Rack large force 2. Line does not follow 3. Nib and push the knife up and Down the line adjustment is not 4.Beak-line tool with a flash push | 1. 放松張力 2. 按接線圖重新接線 3. 調(diào)整推線刀壓板 4. 用細(xì)紗紙稍做加工1.Relax the tension 2.Re-wiring according 3.Push the knife plate to adjust line 4.Paper with slightly Spinning process |
推線刀壓板動(dòng) | 1.彈簧C42失效 2.壓板內(nèi)有雜物 3.推起棒C16變形1.Spring C42 failure 2.Plate within the debris 3.Push rods from the dformation of C16 | 1.更換彈簧 |
作不良 | 2.清理雜物 |
Push the knife | 3.修理和更換 |
Plate ine | 1.Replacement spring |
adverse | 2.Clean up debris |
action | 3.Repairand replacement |
故障內(nèi)容 | 可能原因 | 解決辦法 |
電機(jī)有轉(zhuǎn)動(dòng),然而機(jī)械不會(huì)轉(zhuǎn)動(dòng) (腳踏開關(guān)踩下但繞線架無動(dòng) 作) | 機(jī)控裝置: 1. 皮帶打滑 2. 磨擦片(E-4)沾有油污 3. 離合器輔助扳手(E-13)未脫離 4. 小齒輪(E-19)固定梢(E-21)折斷 5. 彈簧座(E-8)固定梢(E-22)折斷電控裝置: 1. 接近開關(guān)損壞 2. 線路板損壞 3. 腳踏開關(guān)損壞 | 1. 調(diào)整電機(jī)調(diào)整墊塊 2. 拆卸離合器輪 (E-1)予以清潔 3. 檢查并予排除 4. 換新固定銷 5. 換新固定銷 1. 更換接近開關(guān) 2. 更換接近開關(guān) 3. 更換接近開關(guān) |
壓線具(K-38) 所壓的線從鳥嘴脫落 | 1. 線具(K-38)前端磨損 2. 離合搖臂(K-19)磨損 3. 搖臂(C-10)前端磨損 4. 線具變形 5. 塊(D-4)磨損 | 1. 換零件 2. 換新零件 3. 換新零件 4. 修理 5. 換新零件 |
腳踏一次而繞線架旋轉(zhuǎn)多次 | 1. 扳手(E-12)磨損 2. 離合器移動(dòng)具(E-7)墊塊(E-6) 磨損 | 1. 調(diào)節(jié)螺栓調(diào)節(jié)離合器扳手 2. 更換磨損零件 |
九、推線刀壓板與鳥嘴間距調(diào)整示意圖:
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※推線刀與鳥嘴之間位置是正常狀態(tài)無間隙
十、彈簧片(偶合體)調(diào)整方法
1、取下螺帽(C-62)
2、再將圓頭螺栓(B-21)左旋后取出,并將
如圖所示之二彈簧裝入檔梢(B-11)與固定梢(B-12)之中間并用圓頭螺絲(B-21) 固定之,此時(shí),如鎖的太緊則會(huì)傷及彈簧,如太松 則不能捆雜作業(yè),松緊適中。3、后將螺帽(C-62)裝上
Ten、 coupling body (spring) Adjustment 1、 Remove the nut (C-62)
2、Then round bolt (B-21) after L-out, and
As shown in the two spring loaded file tip (B-11) with a fixed tip (B-12) of the middle and use roundhead screws (B-21) fixed it, at this time, such as the lock tight will hurt spring, as too loose, you can not bundle complex operations required elastic medium. 3、Finally, the nut (C-62) fitted
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十一、驅(qū)動(dòng)組合下部分解圖
十二、結(jié)接器主體分解圖
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十三、刀架組合分解圖
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十四、接線圖
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十五、 隨機(jī)附件
說明書一份
內(nèi)六方扳手一組8×10扳手一個(gè)
150活口扳手一把加油壺一個(gè)
刀片8個(gè)
大小彈簧6個(gè)一字改錐一把
15 、 accessories
A manual
Hex wrench set Wrench a 8 × 10
150 to live on a wrench Filling a pot
Blade 8
Size of the spring 6 A word screwdriver